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Certification Challenges for Secondary Use EV Batteries
As the 1st generation of Lithium-ion based hybrid and battery electric vehicles are reaching end-of life, or original traction batteries are being replaced with new batteries, the interest in secondary life or repurposing of these batteries continues to grow. Lithium-ion batteries present several challenges to Auto OEM’s, Recyclers and waste operators. Repurposing of EV batteries for non-automotive applications also creates new challenges for certification and acceptance by AHJ’s (Authorities Having Jurisdiction). This webinar discusses the current market challenges and concerns, while providing a roadmap of the current options for various usage cases of reused or repurposed EV batteries.
This webinar will focus on the following key topics:
• Understand the usage cases for secondary life batteries
• Review market drivers for secondary use batteries
• Review the concerns of battery and cell manufacturers with re-use of lithium-ion batteries
• Discuss the unique challenges to certifying used batteries for new applications
• Discuss current options for certification in the US market
Presenter
Rich Byczek – Global Technical Director for Transportation Technologies at Intertek
Rich has over 20 years of experience in product development and validation testing, 14 of which have been spent at Intertek. Mr. Byczek is also an expert in the areas of energy storage, audio equipment and EMC testing. He sits on several SAE, IEC, UL and ANSI standards panels, focusing on Energy Storage and Electric Vehicle Technologies. He holds a Bachelor of Science in Electrical Engineering from Lawrence Technological University in Southfield, Michigan, and is based at the Intertek facility located in Plymouth, Michigan.
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Development and Testing of Electric Drives and Battery Management Systems
Many types of hybrid and electric drive (E-Drive) control systems are being developed for platforms in several industries. These systems also use Battery Management Systems (BMS) to handle their demanding power needs. However, the development of these technologies brings increased system complexity, evident in the many platform variants and control algorithms of various electronic control units (ECUs).
dSPACE provides comprehensive solutions for E-Drive or BMS development, from providing proper hardware I/O interfaces for prototyping/testing these applications to real-time models for simulation of these controlled systems. There is also the need for consideration of power and safety requirements and precision of the simulation or control capability.
This presentation will cover RCP and HIL systems and models for the development and validation of E-Drive and BMS control systems. Specific implementation techniques for model processing and interfaces in real-time along with critical power interface and electrical hardware functionality will be shown.
This webinar will focus on the following key topics:
• Real-time Simulation Models for Electric Motors and Battery Systems
• Rapid Prototyping hardware for E-Drive and BMS Development
• Hardware-in-the-Loop (HIL) Simulators for testing E-Drive/BMS Systems
Presenter
Jace Allen – Lead Technical Specialist – Simulation & Test Systems at dSPACE Inc.
Jace is the Lead Technical Specialist for Simulation and Test Systems at dSPACE, Inc, having designed and managed over 200 Hardware-in-the-Loop (HIL) system implementations for various customers. In the past 20 years he has handled many diverse modeling, controls, and simulation test applications in the Automotive, Commercial Vehicle, and Aerospace areas. His background includes modeling, simulation, and product development for vehicle powertrain, safety/security systems and also software development with embedded controls tools. He is a member of SAE, IEEE, and AIAA and has published 10 SAE Papers.
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The Potential Impact of a New U.S. Administration on Electric and Hybrid Vehicles
The impact of the election upon government policy & the automotive industry is complicated and unclear. Fuel economy regulations are in place through Model Year 2021. We will explore the potential impacts on Model Years 2022-25 & beyond including the Midterm Review & the California Zero Emission Vehicle regulations which become more stringent in 2018.
The strategies of the global automakers will be discussed including Volkswagen (as it attempts to recover from its diesel scandal) & the Detroit Three automakers that are focusing their expansion on markets outside North America. The role of China will also be assessed.
Technology improvements and their implication upon cost will also be discussed, as will the full impact of electrification (including 48 volt technology) on the vehicle fleet.
This webinar will focus on the following key topics:
• Potential Legislative & Regulatory Changes Affecting Manufacturers and Consumers
• Potential Responses by Industry & the New Administration to EPA Regulation for Model Years 2022-2025
• Potential Responses from NHTSA Which May Still Rule on 2022-2025 Period
• Reaction From California & the Impact of Its Zero Emission Vehicle Policies
• Impact of Automaker Strategies Which are Global
• Impact of Business & Technological Trends
Presenter
Alan Baum – Principal, Baum & Associates
Alan Baum formed Baum & Associates in August 2009. The company produces a detailed sales forecast and product life cycle for hybrid and electric vehicles. Baum has experience analyzing the impact of alternative fuel vehicles as well as advanced technologies in internal combustion engines that provide improved fuel economy. Since the 1980s, Baum has produced an automotive production forecast and detailed analysis of the automotive market. He has experience in the area of fuel economy and emissions regulation, the impact of fuel prices, & the market for hybrid and electric vehicles.
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Avoid Battery Explosions and Fires – With Right Data and Better Designs
Modern Li Ion batteries contain hazardous chemicals and heat up during use – this combination always has the potential to cause fires and explosions. This presentation will focus on improving the understanding of how such incidents occur, what can be done to avoid them and how the risk can be minimized during early stage design.
The solution lies in knowledge of the heat generation rate during normal use, and information about safe boundaries such as temperature, discharge rate & overcharge in realistic situations that represent actual conditions of use. Data from commercial batteries of different types, including videos of batteries undergoing thermal runaway, will be used to illustrate these points.
A relatively new technique will also be discussed with data, which allows total heat output during discharge to be measured on-line and this can be used both for design and battery modelling. Examples of the data will be provided.
This webinar will focus on the following key topics:
• Why battery fires and explosions occur
• How to design safer batteries through understanding of heat generation
• Video evidence of batteries under explosive conditions
• How better thermal management systems can be designed – based on heat measurement from isothermal calorimetry
• Laboratory instruments suitable for testing and data generation
Presenter
Dr. Jasbir Singh – Managing Director at Hazard Evaluation Laboratory
Jasbir is a chemical engineer specializing in thermal hazards and calorimetry, traditionally for the chemical industry but now increasingly involved in battery safety, especially Li-ion EV and related types.
A graduate of Imperial College (London), where he undertook PhD into combustion and explosions, his experience includes many years in process design for the chemical and petrochemical industries. He is currently developing test methods and instruments for use in design of battery thermal management systems.
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