
Battery Selection Tutorial Course 2/3: Beyond the Standards: Device-Specific Testing
After choosing your cell and manufacturer (Part 1 of this series), most likely, they will have passed the tests of various standards organizations. However, depending on your operating environment, you may need to go above and beyond the baseline to ensure your product operates as intended. This webinar is Part 2 in a three-part series and will review a variety of factors to consider in your device-specific testing, including designing tests to predict the outcomes of various user-abuse scenarios, understanding the mechanisms of gas generation, capacity retention based on different voltage windows, and what happens if you need to cycle your cells outside of their operating range (outside in an Arizona summer or Minnesota winter, for example).
This webinar will focus on the following key topics:
• User-abuse scenarios to prevent against
• Causes and effects of various gas generation mechanisms
• Voltage limits
Presenter
Exponent – a multidisciplinary engineering and scientific consulting firm with significant experience in various aspects of battery design, safety testing and failure analysis.
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Battery Selection Tutorial Course 3/3: Integrating Your Battery Into Your Product – Designing for Worst-Case Scenarios
The last part in Exponent’s three-part series, this webinar will focus on the finished product from the viewpoint of the battery. How can you best protect your battery within your device? Is your battery going to be user-replaceable? If you’re creating multi-cell packs, how should they be separated from (yet still connected to) each other? Should a thermal event occur, how can you prevent that from cascading through the whole pack? This webinar will help to answer many of those questions, and discuss design questions to help safeguard your battery pack throughout its entire lifecycle.
This webinar will focus on the following key topics:
• Creating multi-cell packs
• Containing thermal runaway events
Presenter
Exponent – a multidisciplinary engineering and scientific consulting firm with significant experience in various aspects of battery design, safety testing and failure analysis.
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Energy Storage RTE Tutorial Course 2/3: Ampere-Hour (Ah) RTE and Voltage Polarization Energy Losses
Many aqueous systems have water electrolysis to contend with, and above 70-80% SOC, RTE losses from this competing reaction can be significant. Management of these losses has been evolving for decades, and there are now tried and tested methods mostly related to charging algorithms & partial state of charge (pSOC) cycling. These methods will be reviewed. Relevant for every battery chemistry, Cell Voltage factors, will be separated into eight different components, four each, for the cathode and anode. These will be presented & described. The variables that affect them will be reviewed, including the effects of age & cycling and methods for their ongoing measurement. Techniques to reduce and mitigate polarization will be detailed & possible benefits will be quantified in terms of RTE & cost for different scenarios.
This webinar will focus on the following key topics:
• Ah Efficiency losses in aqueous systems
• Types of Voltage Polarization losses for all systems
• Strategies and plans for reducing & mitigating efficiency losses
• Improvement potential for different systems
Presenter
Dr. Halle Cheeseman – Founder/President at Energy Blues LLC
Dr. Halle Cheeseman earned a PhD in Electrochemistry & Corrosion from the University of Nottingham in UK, graduating in 1985. She has held several executive positions in the battery industry over the past 32 years, including Sr. VP of R&D at Spectrum Brands and VP of R&D at Exide Technologies. Her specific battery experience includes Lithium Ion, Zinc Air, Nickel Metal Hydride, Nickel Iron, Alkaline and Lead Acid, focusing on Consumer, Industrial, Automotive & Renewable Energy applications. In July 2017, Dr. Cheeseman founded Energy Blues LLC, an energy storage consulting cooperative comprising 20+ subject matter experts.
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Preventing Li Ion Battery Failures From a Manufacturing and Design Perspective
How can you be proactive and make sure your cell supplier is the right one and you don’t end up with thermal events and field failures? Is it enough to qualify a cell manufacturer according to industry standards? The answer is that the majority of compliance based testing is related to abuse tolerance. However, the vast majority of field failures do not occur under abuse scenarios, but happen under normal operating conditions due to manufacturing flaws or design and system tolerance issues that cause internal shorts. In this webinar, you will learn about common lithium ion battery failure modes and how to be proactive in preventing these.
This webinar will focus on the following key topics:
• Gain an understanding of lithium ion battery failure mechanisms and the pathway to thermal events
• Learn how cell design impacts battery safety and reliability
• Learn the basic steps in a lithium ion cell manufacturing process, and how the process controls affect safety and reliability
• Come away with a checklist to qualify your cell manufacturer
Presenter
Vidyu Challa – Technical Director at DfR Solutions
Vidyu Challa is Technical Director at DfR Solutions where she works on battery reliability and safety issues. Dr. Challa helps customers with their battery challenges including design reviews, manufacturing audits and supplier qualification. She obtained a PhD from CALCE Electronic Products and Systems Center at the
University of Maryland. She has broad based expertise that includes engineering technology start-up experience, product development, R&D, and business development. Dr. Challa has published her work in journals, presented at conferences and written blog articles.
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