Measurements That Accelerate Battery Development

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  Avoid Battery Explosions and Fires – With Right Data and Better Designs

  Modern Li Ion batteries contain hazardous chemicals and heat up during use – this combination always has the potential to cause fires and explosions. This presentation will focus on improving the understanding of how such incidents occur, what can be done to avoid them and how the risk can be minimized during early stage design.

  The solution lies in knowledge of the heat generation rate during normal use, and information about safe boundaries such as temperature, discharge rate & overcharge in realistic situations that represent actual conditions of use. Data from commercial batteries of different types, including videos of batteries undergoing thermal runaway, will be used to illustrate these points.

  A relatively new technique will also be discussed with data, which allows total heat output during discharge to be measured on-line and this can be used both for design and battery modelling. Examples of the data will be provided.

  This webinar will focus on the following key topics:

  • Why battery fires and explosions occur
  • How to design safer batteries through understanding of heat generation
  • Video evidence of batteries under explosive conditions
  • How better thermal management systems can be designed – based on heat measurement from isothermal calorimetry
  • Laboratory instruments suitable for testing and data generation

  Presenter
  Dr. Jasbir Singh – Managing Director at Hazard Evaluation Laboratory

  Jasbir is a chemical engineer specializing in thermal hazards and calorimetry, traditionally for the chemical industry but now increasingly involved in battery safety, especially Li-ion EV and related types.

  A graduate of Imperial College (London), where he undertook PhD into combustion and explosions, his experience includes many years in process design for the chemical and petrochemical industries. He is currently developing test methods and instruments for use in design of battery thermal management systems.

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  Accelerating Launch of New Battery Technologies by Expediting Samples Through Collaborative Partnerships

  Polaris is a processing lab that accelerates new lithium ion battery developments resulting in faster delivery of samples. It provides processing services to accelerate the optimization of recipes for battery developers. Using its services, customers can avoid delays in launching products due to internal funding and staffing constraints.

  Services include anode and cathode electrode mix and coat trials, pouch stack cell assemblies, cell and material analytical testing services, business advisory services, and a link to high volume production.

  Two major roadblocks facing battery technology companies are addressed: 1) Startups lack staffing, process knowledge, funding, and equipment to develop samples, and 2) Commercialization of new battery technologies is capital intensive and takes long time to pass quality standards

  This webinar will focus on the following key topics:

  • Significant new material inventions in lithium ion and other advanced battery chemistries in the US
  • Two primary issues or “gaps” in getting these technologies to the market
  – generating samples for investors, customers and internal engineering evaluation and optimization
  – building a battery factory and gaining product and quality system approval (a huge undertaking)
  • Polaris Battery Labs Capability Overview for samples and commercialization
  • Partner Profile; Carestream Heath as a contract coating partner to reduce time-to-market and risks

  Presenter
  Doug Morris – CEO – Polaris Battery Labs, LLC

  Doug has over 30 years experience in the telecommunications, components, battery, and energy storage industries. Prior to working at Polaris Labs he was VP of Operations at Enevate. Doug has also held various executive, management, and engineering positions over his 21 year career with Motorola where he was VP and Director of Engineering, Quality, and Supply Chain Management for the Energy Systems Group. Doug was also a founder of Motorola’s Product Testing Services business.

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  Preventing Li Ion Battery Failures From a Manufacturing and Design Perspective

  How can you be proactive and make sure your cell supplier is the right one and you don’t end up with thermal events and field failures? Is it enough to qualify a cell manufacturer according to industry standards? The answer is that the majority of compliance based testing is related to abuse tolerance. However, the vast majority of field failures do not occur under abuse scenarios, but happen under normal operating conditions due to manufacturing flaws or design and system tolerance issues that cause internal shorts. In this webinar, you will learn about common lithium ion battery failure modes and how to be proactive in preventing these.

  This webinar will focus on the following key topics:

  • Gain an understanding of lithium ion battery failure mechanisms and the pathway to thermal events
  • Learn how cell design impacts battery safety and reliability
  • Learn the basic steps in a lithium ion cell manufacturing process, and how the process controls affect safety and reliability
  • Come away with a checklist to qualify your cell manufacturer

  Presenter
  Vidyu Challa – Technical Director at DfR Solutions

  Vidyu Challa is Technical Director at DfR Solutions where she works on battery reliability and safety issues. Dr. Challa helps customers with their battery challenges including design reviews, manufacturing audits and supplier qualification. She obtained a PhD from CALCE Electronic Products and Systems Center at the
  University of Maryland. She has broad based expertise that includes engineering technology start-up experience, product development, R&D, and business development. Dr. Challa has published her work in journals, presented at conferences and written blog articles.

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  Solid Electrolytes and Bulk Scale Solid-State Batteries

  Recently, the push to move beyond Li – ion battery technology has grown. Several advanced battery technologies & chemistries have been identified as promising candidates including i) solid-state batteries with Li metal anode, ii) Li – S chemistries, iii) Li – air(oxygen), and iv) flow batteries. Although an engineered solution using liquids may be possible for some of these options, a solid electrolyte is an enabling technology for each of these beyond Li – ion alternatives. This webinar will introduce the operating principles of each of these cell technologies and solid electrolytes will be discussed in this context. The requirements of a solid electrolyte will be outlined & several state of the art solid electrolytes will be compared. Recent technical progress towards the fabrication of solid-state batteries will be reviewed. Finally, an overview of market applications for solid-state will be presented.

  This webinar will focus on the following key topics:

  • Overview of beyond Li – ion battery technologies enabled by solid electrolytes
  • Comparison of state of the art solid electrolytes
  • Recent technical progress towards solid-state batteries
  • Review of market applications for solid-state batteries

  Presenter

  Travis Thompson – Post Doctorate Research Fellow at University of Michigan

  Travis received his B.S. in Mechanical Engineering in 2010 from California State Polytechnic University, Pomona, and his PhD in Materials Science at Michigan State University in 2014. His graduate work has focused on synthesis & processing of materials for direct thermal-to-electric energy conversion & storage. This includes ambient drying of silica aerogels, processing of oxide based thermoelectric materials, & electrochemical characterization of ceramic solid electrolytes for advanced batteries. He is now a Research Fellow at The University of Michigan and is exploring commercialization of Solid-State Batteries from his graduate work.

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