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Safety is an important functional requirement in the development of large-format, energy-dense, lithium-ion (Li-ion) batteries used in electrified vehicles. Computer aided engineering (CAE) tools that predict the response of a Li-ion battery pack to various abusive conditions can provide valuable insight during the design phase and reduce the need for physical testing.
However, the physics under such simulations is quite complex, and involves structural, thermal, electrical and electrochemical behaviors all coupled together and spanning length and time scales of different orders of magnitude.
In this talk, ANSYS LS-DYNA’s capabilities in the area of battery simulation will be introduced, current numerical challenges discussed, as well as a potential way forward towards including battery models in full car crash simulations.
This webinar will focus on the following key topics:
• The state of battery crash simulations
• Numerical challenges
• Capabilities of the commercial finite element code in ANSYS LS-DYNA
• A path towards capturing the thermal/mechanical/electromagnetic behavior of batteries during a full vehicle crash
Presenter
Inaki Caldichoury – Software Developer at ANSYS
Inaki has been with ANSYS as a Software Developer since 2011, with a special focus on LS-DYNA and the electromagnetic and CFD solvers.
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Development and Testing of Electric Drives and Battery Management Systems
Many types of hybrid and electric drive (E-Drive) control systems are being developed for platforms in several industries. These systems also use Battery Management Systems (BMS) to handle their demanding power needs. However, the development of these technologies brings increased system complexity, evident in the many platform variants and control algorithms of various electronic control units (ECUs).
dSPACE provides comprehensive solutions for E-Drive or BMS development, from providing proper hardware I/O interfaces for prototyping/testing these applications to real-time models for simulation of these controlled systems. There is also the need for consideration of power and safety requirements and precision of the simulation or control capability.
This presentation will cover RCP and HIL systems and models for the development and validation of E-Drive and BMS control systems. Specific implementation techniques for model processing and interfaces in real-time along with critical power interface and electrical hardware functionality will be shown.
This webinar will focus on the following key topics:
• Real-time Simulation Models for Electric Motors and Battery Systems
• Rapid Prototyping hardware for E-Drive and BMS Development
• Hardware-in-the-Loop (HIL) Simulators for testing E-Drive/BMS SystemsPresenter
Jace Allen – Lead Technical Specialist – Simulation & Test Systems at dSPACE Inc.Jace is the Lead Technical Specialist for Simulation and Test Systems at dSPACE, Inc, having designed and managed over 200 Hardware-in-the-Loop (HIL) system implementations for various customers. In the past 20 years he has handled many diverse modeling, controls, and simulation test applications in the Automotive, Commercial Vehicle, and Aerospace areas. His background includes modeling, simulation, and product development for vehicle powertrain, safety/security systems and also software development with embedded controls tools. He is a member of SAE, IEEE, and AIAA and has published 10 SAE Papers.
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Battery Safety Assessment: From Cell to Pack Level
FREE Webinar – PlugVolt is a proud sponsor of this event.
For fast and reliable battery pack development, a virtual assessment of battery safety via simulation is presented. The methodology, from single cell abuse testing up to battery pack simulation of crash and crush loads, is discussed. Cell tests that provide detailed understanding of the mechanical behavior of single Li-ion cells are used to improve battery stiffness and to optimize battery pack design.
This webinar will focus on the following key topics:
• Method description: battery safety assessment from cell to pack level
• Abuse cell tests
• Abuse cell simulations
• Crash and crush simulations at module and pack levelsPresenter
Jeremy Gaume – Project Manager, Analysis of Engineering and Technology Powertrain Systems at AVL GmbHJeremy Gaume graduated from the University of Technology of Belfort-Montbeliard (U.T.B.M.), France, with a Master Diploma in thermo-mechanical system modelling and optimization. He has 10 years’ of experience in the automotive field. Before joining AVL, he worked at Magna Steyr for CAE crash (passive safety) assessment. After joining AVL, he was appointed as a Project Manager for Analysis of Engineering and Technology Powertrain Systems. Jeremy is an expert on crash/safety simulation for batteries.
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Finding Your Place as the Industry Doubles Down on Electrified Vehicles
Sales are moving forward, primarily due to the Tesla Model 3. A raft of new vehicles is arriving in 2019. Besides the plug-ins and battery electrics, hybrids (including 48V and stop/start micro hybrids) are coming.
Is it a response to regulatory policy? Yes. Is regulatory policy unclear? Yes. Are some companies leaders and others laggards? Yes. Is the supply base critical to product development? Yes. Automakers are setting their own positions as they try to understand the threats and opportunities in their key global markets, even as the regulatory situation becomes more muddled.
This webinar will focus on the following key topics:
• Current Sales Trends Regarding EVs and Hybrids
• EPA/NHTSA vs. The Automakers!?
• California, EU, and China March Forward
• Strategies in Near-, Medium-, and Long-Term for Supplier and AutomakerPresenter
Alan Baum – Principal, Baum & AssociatesAlan Baum formed Baum & Associates in August 2009. The company produces a detailed sales forecast and product life cycle for hybrid and electric vehicles. Baum has experience analyzing the impact of alternative fuel vehicles as well as advanced technologies in internal combustion engines that provide improved fuel economy. Since the 1980s, Baum has produced an automotive production forecast and detailed analysis of the automotive market. He has experience in the area of fuel economy and emissions regulation, the impact of fuel prices, & the market for hybrid and electric vehicles.
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Adding Intelligent Battery Management to Lead-Acid Energy Storage Systems
Lead batteries are resilient and have a low likelihood of catastrophic failure. However, their lifespan can be significantly reduced when operated outside of manufacturer specifications. The extension of lead battery life through active battery management is becoming a compelling value proposition for vendors of lead-based energy storage systems.
The evolving regulatory environment governing energy storage safety is also impacting how both lead and lithium chemistries are to be managed moving forward. Join Nuvation CEO Michael Worry to explore the reasons why active battery management is becoming adopted in large-scale lead battery applications, and how the changing regulatory environment is impacting lead-based energy storage.
This webinar will focus on the following key topics:
• Controlling off-gassing in vented and VRLA lead batteries
• Emerging functional safety regulations and UL 1973
• Using a BMS to reduce the levelized cost of energy
• Automating stack connection sequencing in a multi-stack ESS
• Lead-based energy storage system deploymentsPresenter
Michael Worry – CEO at Nuvation EnergyMichael Worry founded Nuvation in 1997 and has grown the company into a thriving electronic products and engineering services firm with offices in Sunnyvale, California and Waterloo, Ontario Canada. He is the CEO of Nuvation Energy, a provider of battery management systems and engineering services for large-scale energy storage systems.
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